A. Characteristics of purchased equipments/ Laboratory devoped
I. System for vibration monitoring Top Lab-GBDT-L composed of:
1) AMDT module -1 item( 8 analog inputs; resolution on 14 bits; measurement range: ± 10 V la ±2,5 V; sampling frequency maxim 2000 kHz; 2 analog outputs; 4 digital inputs 3,5….90 VDC; 4 digital outputs 50 VDC
2) Data memory Mem (512 Mb) – 1 item
3) AAST-L module – 1 item ( 4 analog inputs on 24 bits; 4 analogue outputs on 24 bits; 2 digital inputs 3,5…90 VDC; 2 digital outputs 50 VDC)
4) Top Message supply -1 item
5) ICP modules – 5 items(constant electric power 3,8-5,6 mA; range of temperature – humidity: 10…550C-95%; frequency domain: 0,1…100 Hz)
6) Low passage filter – 6 items (interexchange of 1,10 and 30 Hz)
7) Accelerometers – 7 items
7.1) High frequency accelerometer – 1 item (10 mV/g sensitivity; band of frequency 0,5…16000Hz at ± 3 dB; supply ICP 2-10 mA DC; temperature range: -55 0 C…900 C)
7.2) Medium frequency accelerometers – 4 items (100 mV/g sensitivity; band of frequency 0,5…14000Hz at ± 3 dB; supply ICP 2-10 mA DC; temperature range: -55 0 C…1200 C)
7.3) Low frequency accelerometers – 2 items (500 mV/g sensitivity; band of frequency 0,2…3700 Hz at ± 3 dB; supply ICP 2-10 mA DC; temperature range: -55 0 C…900 C)
8) Vibration-deplacement transducer – 1 item (measurement range 1 mm RMS; sensitivity 20…30 mV/mm; band of frequency 10…1000 Hz)
9) Vibration-speed transducer -1 item (measurement range RMS 0,4…50 mm/s; sensitivity 0,4 mA/mm-1; band of frequency 1,5…1000 Hz; temperature range: -40 0 C…850 C)
10) Deplacement sensors – 2 items ( diameter Φ 8 mm; sensitivity 4mV/μm; measurement range 0,3…4,3 mm; temperature range: -20 0 C…1800 C)
11) Laser revolution and phase transducer – 1 item ( revolutions domain: 60-24000 r.p.m; supply: 4,6…5,5 VDC, 28 mA; weight< 55g)
12) Accelerometer cables- 8 items
13) Non contact (with infrared) temperature sensor – 1 item( output 4…20 mA; temperature range: 0…10000C)
14) Retroreflexine band – 1 item
15) Vibrolab ASCII software – 1 licence ( software for vibration monitoring)
16) Basic package trend analyser software - 1 licence (software for analysis and monitoring of industrial characteristics)
17) Process Vizualization software – 1 licence ( software for chart construction of monitored equipments)
18) Balancing software – 1 licence (software for static and dinamic balance
II. Flexible Manufacturing Cells compose by:
a) Robot Feeding station FRF-502-L compose by:
1) Robot RV-2AJ Mitsubishi
- Construction : vertical articulated
- Number of axes : 5 revolute axes + gripper
- Gripper type : parallel gripper, pneumatic
- Gripper : Gripper for round parts
- Rated load : 2 kg including the gripper
- Repeatability : +/- 0.02 mm
- Resultant speed : 2100 mm/sec
- Base rotation : 300 degrees
-
2. Robot controller
- Number of positions: 2500 each program
- Number of programs: 88
- Number of program steps: 5000/program
- Number of I/O: 16 / 16 + 32/32 extension
- Ethernet interface
3. Linear slide axis to move robot as a 6th axis
- Tooth-belt drive
- Construction of aluminium profiles
- Length: 3000 mm
- Accuracy +/- 0.1 mm
- Feed force: 610 N
- Speed positioning with up to 3 m/s [16 ft/s]
b) Quality station
- operanting voltage 24 VDC
- profile plate 700 mm 350 mm
- resolution 640 480 pixel
c) Buffering station
- Construction with aluminum profiles and profile panel.
- The material input has to be realized with three conveyors. Two of these conveyors for material input of round metal parts and one for material output of processed material.
- Main functions as START/STOP/RESET and emergency stop must be realized by means of an operator panel
d) EMCO TURN 55 CNC:
- Turn CNC with two axis , controller SIEMENS Sinumeric 840D/GE FANUC Series 21 CNC, , 8 station tools turret
e) Mill CNC with 3 axis, controller Sinumeric 840D/GE FANUC Series 21 CNC, 8 station tools turret
f) Software:
- Software- Simatic S7- 10 license
- Software-SCADA- 1 license
- Software-Movemaster, Command Melfa Basic -1 license
- Software-Cosimir Control – 1 license
- Software-Cosimir Robotics – 10 license
- Software-Cosimir Industrial- 1 license
- Software-Mechatronics Assistant – 10 license
g) PC
- Intel Core Duo, 2 GHz, mouse, monitor, Windows XP Professional
h) Steam roller
- presure max. 800 kPa (8 bar)
- capacity of reservoir: 25 l
- motor electric: 240V/50 Hz; 0.34 kW
III. Software Matlab – 1 license
IV. Preamplifier
V. Software module for the identification of function states of mechatronics equipments integrated in the flexible manufacturing cells (MEIFMC) using fuzzy techniques;
VI. Software module for adoption of the distribution laws for reliability modeling of MEIFMC
VII Software module for estimation of reliability measures of MEIFMC
VIII. Software module for reliability simulation of MEIFMC
IX. Software module for the inspection planning design of the MEIFMC
X. Software module for the renewal policies design of the MEIFMC.
I. System for vibration monitoring Top Lab-GBDT-L composed of:
1) AMDT module -1 item( 8 analog inputs; resolution on 14 bits; measurement range: ± 10 V la ±2,5 V; sampling frequency maxim 2000 kHz; 2 analog outputs; 4 digital inputs 3,5….90 VDC; 4 digital outputs 50 VDC
2) Data memory Mem (512 Mb) – 1 item
3) AAST-L module – 1 item ( 4 analog inputs on 24 bits; 4 analogue outputs on 24 bits; 2 digital inputs 3,5…90 VDC; 2 digital outputs 50 VDC)
4) Top Message supply -1 item
5) ICP modules – 5 items(constant electric power 3,8-5,6 mA; range of temperature – humidity: 10…550C-95%; frequency domain: 0,1…100 Hz)
6) Low passage filter – 6 items (interexchange of 1,10 and 30 Hz)
7) Accelerometers – 7 items
7.1) High frequency accelerometer – 1 item (10 mV/g sensitivity; band of frequency 0,5…16000Hz at ± 3 dB; supply ICP 2-10 mA DC; temperature range: -55 0 C…900 C)
7.2) Medium frequency accelerometers – 4 items (100 mV/g sensitivity; band of frequency 0,5…14000Hz at ± 3 dB; supply ICP 2-10 mA DC; temperature range: -55 0 C…1200 C)
7.3) Low frequency accelerometers – 2 items (500 mV/g sensitivity; band of frequency 0,2…3700 Hz at ± 3 dB; supply ICP 2-10 mA DC; temperature range: -55 0 C…900 C)
8) Vibration-deplacement transducer – 1 item (measurement range 1 mm RMS; sensitivity 20…30 mV/mm; band of frequency 10…1000 Hz)
9) Vibration-speed transducer -1 item (measurement range RMS 0,4…50 mm/s; sensitivity 0,4 mA/mm-1; band of frequency 1,5…1000 Hz; temperature range: -40 0 C…850 C)
10) Deplacement sensors – 2 items ( diameter Φ 8 mm; sensitivity 4mV/μm; measurement range 0,3…4,3 mm; temperature range: -20 0 C…1800 C)
11) Laser revolution and phase transducer – 1 item ( revolutions domain: 60-24000 r.p.m; supply: 4,6…5,5 VDC, 28 mA; weight< 55g)
12) Accelerometer cables- 8 items
13) Non contact (with infrared) temperature sensor – 1 item( output 4…20 mA; temperature range: 0…10000C)
14) Retroreflexine band – 1 item
15) Vibrolab ASCII software – 1 licence ( software for vibration monitoring)
16) Basic package trend analyser software - 1 licence (software for analysis and monitoring of industrial characteristics)
17) Process Vizualization software – 1 licence ( software for chart construction of monitored equipments)
18) Balancing software – 1 licence (software for static and dinamic balance
II. Flexible Manufacturing Cells compose by:
a) Robot Feeding station FRF-502-L compose by:
1) Robot RV-2AJ Mitsubishi
- Construction : vertical articulated
- Number of axes : 5 revolute axes + gripper
- Gripper type : parallel gripper, pneumatic
- Gripper : Gripper for round parts
- Rated load : 2 kg including the gripper
- Repeatability : +/- 0.02 mm
- Resultant speed : 2100 mm/sec
- Base rotation : 300 degrees
-
2. Robot controller
- Number of positions: 2500 each program
- Number of programs: 88
- Number of program steps: 5000/program
- Number of I/O: 16 / 16 + 32/32 extension
- Ethernet interface
3. Linear slide axis to move robot as a 6th axis
- Tooth-belt drive
- Construction of aluminium profiles
- Length: 3000 mm
- Accuracy +/- 0.1 mm
- Feed force: 610 N
- Speed positioning with up to 3 m/s [16 ft/s]
b) Quality station
- operanting voltage 24 VDC
- profile plate 700 mm 350 mm
- resolution 640 480 pixel
c) Buffering station
- Construction with aluminum profiles and profile panel.
- The material input has to be realized with three conveyors. Two of these conveyors for material input of round metal parts and one for material output of processed material.
- Main functions as START/STOP/RESET and emergency stop must be realized by means of an operator panel
d) EMCO TURN 55 CNC:
- Turn CNC with two axis , controller SIEMENS Sinumeric 840D/GE FANUC Series 21 CNC, , 8 station tools turret
e) Mill CNC with 3 axis, controller Sinumeric 840D/GE FANUC Series 21 CNC, 8 station tools turret
f) Software:
- Software- Simatic S7- 10 license
- Software-SCADA- 1 license
- Software-Movemaster, Command Melfa Basic -1 license
- Software-Cosimir Control – 1 license
- Software-Cosimir Robotics – 10 license
- Software-Cosimir Industrial- 1 license
- Software-Mechatronics Assistant – 10 license
g) PC
- Intel Core Duo, 2 GHz, mouse, monitor, Windows XP Professional
h) Steam roller
- presure max. 800 kPa (8 bar)
- capacity of reservoir: 25 l
- motor electric: 240V/50 Hz; 0.34 kW
III. Software Matlab – 1 license
IV. Preamplifier
V. Software module for the identification of function states of mechatronics equipments integrated in the flexible manufacturing cells (MEIFMC) using fuzzy techniques;
VI. Software module for adoption of the distribution laws for reliability modeling of MEIFMC
VII Software module for estimation of reliability measures of MEIFMC
VIII. Software module for reliability simulation of MEIFMC
IX. Software module for the inspection planning design of the MEIFMC
X. Software module for the renewal policies design of the MEIFMC.